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循環式養殖システム用DC HDPEバイオチップ
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR media, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
詳細説明
DC BIOCHIP FOR RAS AND WWTP
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBRメディア, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
DC BIOCHIP FOR RAS AND WWTP
DC BIOCHIPは、水処理および廃水処理における生物学的プロセスを強化するために設計された最先端のバイオフィルム担体です。主に、様々な生物学的処理用途でその効率性が認められている移動床式生物膜反応器（MBBR）および統合型固定膜活性汚泥法（IFAS）システムで利用されています。BioChipの動作原理は、特殊な微生物が定着・増殖できる広大で保護された表面積を提供することで、バイオフィルムと呼ばれる生物学的に活性な層を形成します。このバイオフィルムは、廃水中の汚染物質を自然に分解します。
バイオチップの設計における際立った特徴は、「保護された活性表面積」です。これは単に総表面積の測定値ではなく、微生物のコロニー形成が確保される内部の細孔系を指します。この設計により、撹拌型MBBRシステムに固有の機械的衝撃やせん断力に対する微生物の安定性と耐性が向上します。担体の細孔内でバイオマスが強固に保護されるため、バイオフィルムの剥離が最小限に抑えられ、より一貫性と信頼性の高い生物学的処理性能が得られます。これは、バイオフィルムが洗い流されやすく、プロセスの不安定化につながる可能性がある従来の担体とは対照的です。この保護環境によってもたらされる固有の安定性は、運用リスクの低減とメンテナンス要件の低減に直接つながり、システム全体の効率と信頼性の向上に貢献します。
Does your project require suitable MBBR media?
Please provide details of your application, inlet and outlet water standards, and tank capacity. For aquaculture clients, please also provide the stocking density, volume of aquaculture water, feeding rate, daily feed intake and protein content. Decycle can recommend the most suitable MBBR media for your project.
製品や価格に関するお問い合わせKey Features of DC BIOCHIP MBBR Media
1. Ultra-High Specific Surface Area
With a specific surface area as high as 5,500 m²/m³, it provides more attachment space for microorganisms, thereby increasing the system’s effective biomass.
2. 安定したバイオフィルム形成
The flake-like structure promotes biofilm formation and retention, contributing to long-term, stable system operation.
3. High Mass Transfer Efficiency
Studies and biofilm mass transfer principles indicate that a biofilm thickness of around 0.5 mm is often considered an optimal range for effective oxygen and substrate transfer. At this thickness, oxygen and pollutants can penetrate into the biofilm more efficiently, helping microorganisms maintain high biological activity.
DC BIOCHIP provides excellent attachment surfaces on both sides of the carrier, allowing biofilm to grow within a more controlled and efficient thickness range. This helps oxygen and nutrients reach different biofilm layers, ensuring that microorganisms inside the biofilm remain active.
4. 優れた流動化効果
The density of DC BIOCHIP before biofilm formation is 0.95±0.02 g/cm³, which is close to the density of water. Under aeration or water flow, the media remains well suspended and fluidized in the reaction tank and does not settle easily. Adequate fluidization enhances contact between the media, wastewater, dissolved oxygen, and microorganisms, thereby improving biological treatment efficiency and ensuring stable system operation.
5. New PE Material
Made from White Virgin PE, it is corrosion- and aging-resistant, making it suitable for long-term use in wastewater treatment and recirculating aquaculture systems.
6.長い耐用年数
With a service life of up to 15 years or more, it reduces replacement frequency and long-term maintenance costs.
7. Flexible Filling Rate
The filling rate ranges from 15% to 65% and can be flexibly designed according to different water qualities, treatment capacities, and project requirements.
8. Suitable for Nitrification and Ammonia-Nitrogen Removal
It provides an optimal attachment environment for nitrifying bacteria, making it suitable for ammonia-nitrogen control in municipal wastewater, industrial wastewater, and RAS aquaculture water.
9. Saves Tank Space
It increases microbial concentration within a limited tank volume, making it suitable for compact wastewater treatment systems and capacity expansion projects at existing wastewater treatment plants.
技術仕様
| 製品仕様 | ユニット | 備考 | |
|---|---|---|---|
| モデル | DCバイオチップ | – | 業界標準のジオメトリ |
| 材料 | 高密度ポリエチレン（HDPE） | – | UV安定化、食品グレード |
| 色圏 | 白 | – | スタンダード |
| 形状 | 保護外輪付き円形放物面 | – | 最適化されたフローとバイオフィルム保護 |
| 直径（Ø） | 30 | mm | 公称サイズ |
| 高さ（H） | 1.1 | mm | – |
| 比表面積 | >5500 m²/m³ | – | – |
| 個々のメディア密度 | 0.95±0.02g/cm³ | g /cm³ | – |
| 使用温度 | 5 - 60 | ℃で | RAS状態に適しています |
| 耐用年数 | > 15 | 年 | – |
典型的なアプリケーションは次のとおりです。
● 都市下水処理場
● 産業廃水処理
● Landfill leachate treatment
● Wastewater treatment in the oil refining, chemical, and food and beverage industries
● Wastewater treatment for hotels, resorts, and residential communities
● Wastewater treatment for schools, hospitals, and industrial parks
● Upgrades and expansions of existing wastewater treatment plants
● Recirculating aquaculture systems (RAS)
● Biological filters for fish farms
● Aquaculture of salmon, trout, tilapia, and shrimp
● Ammonia-nitrogen removal systems for fish hatcheries
Are you looking for an MBBR MEIDA supplier?
Decycle offers product model recommendations, bespoke manufacturing, packaging options and export services to importers, traders, wastewater treatment design firms and recirculating aquaculture system design firms.
製品や価格に関するお問い合わせよくある質問
Q：あなたは商社またはメーカーですか？
A：私たちは工場です。
Q：納期はどのくらいですか？
A: 通常、商品に在庫がある場合は10〜20日です。または、商品の在庫がない場合は、数量に応じて30〜45日です。
Q：サンプルを提供していますか？ それは無料ですか、余分ですか？
A: はい、サンプルは無料でご提供できます。配送費用は購入者の負担となります。
Q：お支払いの条件は？
A: T/TL/Cです。
MBBR MEDIA from Decycle
If you are looking for a reliable MBBR MEDIA manufacturer offering moulding support, customised packaging, and application-focused advice on models and usage quantities, Decycle is ready to assist you.
Please contact us to discuss your application, specific model requirements and quantity needs. We will help you develop a more competitive solution.
